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The specialist for MLCP, smooth and corrugated pipes offers you competence, experience, technology and quality for your applications in cable protection, heating/sanitary, automotive/industrial section, wastewater management and surface pre-treatment by fluorination.
Published Articles | www.maincor.de

1. Multilayer Pipe Producers – Situation 2002
2. Multilayer Pipe Producers – Situation 2007

Multilayer Pipe Producers – Situation 2002

Due To Popular Demand – Multilayer, A Phenomenon Scrutinised:

KWD-globalpipe, 2002-35. Look at the incredible rise of PE-Al-PE multilayer pipes in Plumbing & Heating over the past few years and you’ll be justifiably impressed. The more striking, then, is the fact that this achievement is not equally shared between the product’s manufacturers. Whereas around half of the 20 manufacturers thrive and expand the other half find it difficult to even keep their production capacity more or less busy. Some quite incredibly even go out of business. +++
A closer look draws an even gloomier picture :

• the top 4 manufacturers cover over 60% of the European market,
• another 4 manufactuerers enjoy a rather secure position and
• the last 12 fight over the remaining 12% of the market.

A one-percent share of the market, however, means a paltry 2 m metres when a multilayer line needs at least 4 m metres to turn a profit. It does not take a finicky controller to find out that one needs at least 3 lines to produce a complete range of sizes economically. +++
Apart from UNIPIPE who make their own extruders which use a special welding technique and who have lots of experience with PE-MD inliners, manufacturers find themselves faced with the need for further investment. Recent trends show a clear move towards electronically cross-linked inliners at the expense of the hitherto more popular Silane method. Golan, Henco, and Hewing own their own irradiation plants and independent cross-linkers such as BGS and Studer have mightily up-graded their facilities, also regarding large sizes and up to 12 metres length. +++
In the core markets Austria, Germany, and Switzerland the building activity is in the doldrums and the substitution of other materials does not make up for slowing turnover. Even those few countries where building still expands don’t show an increase in the sales of multilayer as welded systems make inroads over expensive crimp systems. +++
Growth potential can still be found in export, though. North, East, and South Europe offer possibilities for those manufacturers who have built a portfolio of approvals over the years. An investment of around EUR 1,5 – 2 m will open over a dozen markets although export markets are not unlimited. Top quality pipe may well be sold into China for another few years but Korea and Turkey, among others, can stifle any attempt at selling into their markets by their own manufacturers’ extremely low prices. +++
Future expansion within Europe will largely depend on each manufacturer’s ability of finding new ways of distribution, or of making their product range more attractive, or both.

Multilayer Pipe Producers – Situation 2007

In our new report “Multilayer Pipes Worldwide 2008 we noticed the following
Multlayer Pipe producers (in total: 145)

EUROPE
1 Belgium
11 Germany
1 Great Britain
1 Greece
22 Italy
4 Poland
2 Portugal
6 Spain
3 Switzerland

CHINA
25 PRC
1 ROC

ROW (Rest of World)
1 Argentina
1 Canada
2 India
3 Israel
12 Iran
3 Korea
1 Malaysia
2 Mexico
1 Romania
12 Russia
2 Ukraine
1 Tunisia
10 Turkey
1 United Arabian Emirates

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After copper- ,iron und various plastic pipes (PP-R, PB and PEX) now multilayer pipes are conquering the world of hot and cold water systems (inhouse).

5 layer pipe for hot and cold systems with an Aluminum diffusion barrier layer. A bonding agent is applied on the PE-RT or PE-X inner pipe. The Aluminum layer is then either butt welded or welded with overlap. After the second bonding layer has been put on, the outer PE pipe is extruded. As pipe joints clamping, sliding or compression sleeves can be used. The pipe is perfectly gas and oxygen tight.

These expressions are used synonymously for multilayer pipes:

• Sandwich Tube / Pipe – not very popular, only used for water, sewage and district heating
• Plastic – Aluminium – Plastic (PAP) but also Composite Pipes is predominantly used in the Asian countries.
• Multilayer Pipes or Metal-Plastic Multilayer Pipes is the typical name in Europe, Middle East and North America.

The current norm/standard definition according to ISO CD 21003

knows M-type and P-type:

M-Type=Multilayer Metal Pipes:

• PEX+AL+PEX+Adhesives
• PE-RT + AL + PE-RT – Adhesives
• other combinations

P-Type = Multilayer Plastic Pipes:

• PEX + Adhesives + EVOH etc
• PE-RT + Adhesives + EVOH etc
• Other combinations

PP-R/AL Composite pipes are not multilayer pipes according to ISO CD 21003 because the pipes are only sticked and not welded (connection by welding or connection by adhesives is demanded).

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MAINTOOLS is a legally independent member of the Maincor Group and well-known manufacturer of pressing jaws, tools for sanitary/heating applications, extrusion lines and machines for the production of corrugated and double-wall pipes, multi-layer composite and drip irrigation pipes. We also offer used machines.
Published Articles | www.maintools.de

With beginning of the year 2008, nearly 300 Multilayer Pipe Production Lines are running. From these we find

• about 120 in Europe
• 120 in China and
• 60 in other countries.

It is not possible to compare production capacities per line by country. Chinese multilayer pipe lines produce about 2,5 to 3,5 Mio m/year. A modern European multilayer pipe line can have a capacity of more than 7 Mio m/year (if they run it continuously).
There are some companies of the starting time, that have quit the production of Multilayer Pipe Lines. For example: Swisscab, Unicor , Krupp-Reifenhäuser und APSwisstech.

Today the most important Producers of Mulitlayer Pipe Lines are:

• Maillefer-Dreistern /CH
• Battenfeld Extrusion-Templet /D
• Cincinnati Extrusion-Nexans /A
• KraussMaffei Berstorff /D
• Chase Machinery /PRC
• Advance Tech /PRC
• as well as the specialist an particular parts THE /CH
• and other Chinese and Russian companies.

Some of the largest manufacturer (pipes and profiles) like Uponor, Rehau, Henco a.s.o. only buy the parts of the extrusion lines and build it together by themselves.

Contact: Dipl.-Ing. Winfried Hamich, Chief-Editor of the newsletter KWD-globalpipe

Sponsored Links

Uponor is a leading international supplier of plumbing and heating systems for the residential and commercial building markets. Our objective is to create high-quality and innovative solutions that improve people’s welfare and quality of life.
Published Articles | www.uponor.com

MAINTOOLS is a legally independent member of the Maincor Group and well-known manufacturer of pressing jaws, tools for sanitary/heating applications, extrusion lines and machines for the production of corrugated and double-wall pipes, multi-layer composite and drip irrigation pipes. We also offer used machines.
Published Articles | www.maintools.de

Usually each Fitting for Multilayer Pipe Installations has its own crimping jaw profiles. So we know 20 different crimp sleeves. Up to date only Fränkische offers fittings, that can be crimped with five different crimping jaw profiles (F, U, TH, H and VP).

(Source: KWD-globalpipe, 2008-09) Crimp Sleeves / Profile Jawes Europe 2008

Crimp Sleeves / Profile Jawes Europe 2008-09

1. Crimp Sleeve B
2. Crimp Sleeve C
3. Crimp Sleeve CO
4. Crimp Sleeve F
5. Crimp Sleeve G
6. Crimp Sleeve H
7. Crimp Sleeve HE
8. Crimp Sleeve HR
9. Crimp Sleeve KI
10. Crimp Sleeve M
11. Crimp Sleeve MT
12. Crimp Sleeve RFz
13. Crimp Sleeve SA
14. Crimp Sleeve TH
15. Crimp Sleeve U
16. Crimp Sleeve US
17. Crimp Sleeve V
18. Crimp Sleeve VG
19. Crimp Sleeve VP
20. Crimp Sleeve VUS
21. Crimp Sleeve VX
22. Crimp Sleeve WA

Crimp Sleeve B

• BEGETUBE, Ivar
• IVAR, Ivar-press, MULTIPRESS
• MEGARO, MEGAPRESS
• Rogapress

Crimp Sleeve C

• ALB, Sistema Multicapa
• KAN-therm
• NUPI, Multi Nupi

Crimp Sleeve CO

• COMAP, Sudopress PEX (PER)

Crimp Sleeve F

• BEGETUBE, Ivar
• CosmoCONNECT
• Fraenkische
• IVAR, Ivar-press
• Rogapress
• Technotrade

Crimp Sleeve G

• GEBERIT, Mepla

Crimp Sleeve H

• AC-FIX PRESS (Global Piping Systems)
• ALB, Sistmema Multicapa
• Barbi Multipex
• Climatek, Clima Therm
• CosmoCONNECT
• FAR Rubinetterie, PRESSFAR
• Fimisol, Hakapress
• Fraenkische, alpex F50 PROFI
• Friatherm uni
• GS Waermesysteme
• HAKA.GERODUR, hakapress
• hs SYSTEM Sanitaer
• IPALPEX (Ind. ddu Plastique…)
• IVAR, MULTIPRESS
• Jaeger, aquapress
• Mair Heiztechnik, Gomafix M
• Mair Heiztechnik, M-press
• Ma.s.ter System, PRESSMASTER
• MEGARO
• NEUTHERM, MEKUPRESS-HT
• Niklaus, Nico-Press
• O.M.T. Heizungssystem
• Oventrop, Cofit P
• Polytherm, Polyfix
• Polytherm, Polyfix-MT
• Prandelli, MULTYRAMA
• Ravani Pietro SpA, PRESS-ME
• Remo
• Riquiera a Sertier
• Rogapress
• Roth
• Simplex, SiRoCo Install.System H
• SLOVARM, PEX-THERM
• SST-Rolltec, Rosy
• Systerm, WELCO-Flex
• THERMOLUTZ, acular, rapid
• TKM Fellingsbro, TKMPRESS
• Ulrich, Varioflex-Hakapress
• Varitherm (till May 2005, than TH)
• Valsir, PEXAL
• WEFAPLASTIC, Wefatherm Press
• WEM
• Wirsbo-Velta, biroduct P
• Wirsbo-Velta, Fussbodenheizung
• Wirsbo-Velta, rapex multi
• WKS

Crimp Sleeve HE

• Henco

Crimp Sleeve HR

• Roth

Crimp Sleeve KI

• Kisan

Crimp Sleeve M

• Ahlsell, A-Press
• Airbel, Sertinox
• Anbo, C-Press
• beulco armatur ab, VSH-Press
• Broen, Ballofix Press
• Eurotubi, Inox Pressfitting
• FILTUBE, Instalpress
• Geberit/Mapress, C-Stahl, Edelstahl, Kupfer
• General Fittings, General-Press-Steel 2300, G-P-Inox 2200, G-P-Copper C6000
• +GF+, PRESS FIT
• +GF+, NiroSan
• Hage, Dominox
• HALLTORP ROERDELAR, HR press 316
• HALLTORP ROERDELAR, HR press FZ
• hs SYSTEM, Heizung
• IMI
• KAN-therm, Inox, Steel
• KOHLER, inoxPress
• Mair Heiztechnik, Gomafix CU/E
• mapress, C-Stahl/Edelstahl
• mapress, Edelflex, Edelstahl Gas
• mapress, Kupfer, Kupger Gas
• NIROTEC PRESSFITTING
• Perfiltubo, PERFILPRESS
• Raccorderie Matalliche, inoxPRESS, steelPRESS
• Rubinetterie Bresciane Bonomi, TURBO INOX, TURBO STEEL
• SANHA, Pressfittings
• SANHA, NiroSan Pressystem/Gas
• Schwer AQUApress
• Simplex, SiRoCon CU/E
• Systerm PREXTO
• Van Marcke, Tu-Bi-Press
• VSH Fittings, VSH Press, Carbon, Steel, Stainless Steel
• VSH Flow Control, Staalpress, Cu-Press/Gas, Inox-Press
• WeeConPress, C-Stahl/Inox
• Yorkshire Fittings, Xpres Copper, Xpress Carbon, Xpress Stainless, RYW Copper

Crimp Sleeve MT

• Multicapas, multitubo systems

Crimp Sleeve RFz

• AC-FIX PRESS (Global Piping Systems)
• BARBI, EASYPRESS (Industrial Blansol)
• BRASELI, Pressfitting Press
• FittingsEstandar, Fittings Estandar, PE-X/Ecopress
• IPS plomylayer, plomyPEX, plomypress
• MAXITUB, MAXI PRESS
• PEXTUBE, PexTube
• PB TUB, SAPRESS, Sertipress
• Riquier a Sertir
• SURE HISPANIA, SURE-PRESS
• THISA, Thisa-Pex, Thisa multiplus

Crimp Sleeve SA

• +GF+, Press Fit
• +GF+ NiroSan
• SANHA, Pressfitting/Gas
• SANHA, NiroSan/Gas

Crimp Sleeve TH

• ALB, Sistema Mulitcapa
• APE Raccordi
• Armaturjonsson, Ballofix Pres
• BAMPI, BALPED, BALPEX
• Brasstech, Brasspress Aluplast
• Bucchi, tech MP
• Clou Set Press
• Comap, Multiskin Gas
• Comap, Sudopress Skin/Gas
• COMISA, COMISA-PRESS
• COSMO Connect
• cusmart
• Dalpex, Laser Multi Dalpex
• Dalpex, Laser Multi Inox
• DiaNorm, HKS Sitec Press
• DIWAflex systems
• egeda Comisa
• EMPUR, Pexpress
• eurotherm, Multistrato Euro 2000
• FAR Rubinetterie, PRESSFAR
• Fränkische, alpex F50 PROFI
• gabo system technik
• GAROS
• General Fittings, General-Flex-Press 5900
• Giacomini, GiacoFlex, GiacoTherm
• HAGOS
• HakaGerodur, HAKASAN
• Harden 2000, Poly-Pex 2000
• Harden 2000, Plastic-Press
• Henco
• Herz pipefix
• HITEC, Sistema Multistrato
• Idrosanitaria Bonomi, sistema multistrato
• IDROSISTEMI, TA-PRESS
• IPA IPANA-Press
• Jaraflex-PressSystem
• KME Q-tec
• Lagerstedt&Krantz, LK Un¡versal
• LAVA GRUND, LAVA-PRESS
• Mark KG, Polymark
• MULTITHERM, PressSystem
• Nicoll, MULTIPROJECT
• N.T.M., Winny-al
• Pavitherm, MULTISTABIL
• PIPELIFE, RADOPRESS
• POLYSAN/A, POLYSAN PressSystem
• PRASKI, BAVARIA-press
• PURMO, HKS Sitec Press
• Ravani Pietro SpA, PRESS-ME
• Rifeng TH Presfitting
• Rofix Rhino PEX
• Rogapress
• Roth ESPANA, Rothapress
• Rubinetterie Bresciane Bonomi, TURBO PRESS
• SCHLOESSER, EUROPRESS-SYSTEM
• Schuetz, rOpress
• Seppelfricke Systemtechnik, SST Delphi Press
• SIKO TYPRO, TYROTHERM
• Simplex, SoRoCon Install.System H
• SST-Rolltec, Delphi-Press
• STS Systemtechnik
• TEKNOCOBRE, sistema multistrato
• Thermagas, E space Espress
• THERMOVAL, Thermosmart
• TIEMME, Cobrapress
• Trefimetaux Qtec
• TUBOPLAST, sistema multistrato
• Van Marcke, Tu-Bi-PEX
• Variotherm, System TH
• V.I. Trade, VITherm
• Viessmann
• VSH Flow Control, POLYPRESS
• Watts MTR, Art press
• WeeCon Flex MVR
• Winkler
• WKS-Press
• Zetaesse Multistrato, EUROPEX, ISOPEX
• Zetaesse Rame, HydroSAN, ThermoSAN
• Zewotherm

Crimp Sleeve U

• AC-FIX PRESS (Global Piping Systems)
• ALB, Sistema Multicapa
• AP-Presssystem
• BRASELI, Pressfitting Multicapa
• COES, coesklima
• CosmoCONNECT
• DUOFILL MKSYSTEM
• DW Verbundrohr, multitubo systems
• FAR Rubinetterie, PRESSFAR
• FittingsEstandar, Multicapa
• Fränkische, alpex F50 PROFI
• General Fittings, General-Flex-Press 5900
• GS Waermesysteme (40)
• HAKA.GERODUR, Hakapress (40)
• HIDROTEC, KLIMATEC
• IBP, >B< Flex
• ISOLTUBEX, Multicapa
• IVAR, MULTIPRESS
• Jaeger, aquapress (40)
• Jupiter Heizsysteme
• KAN-therm
• KELIT, KELOX
• Ma.s.ter System, PRESSMASTER
• Multicapas, multitubo system
• NEUTHERM, MEKUPRESS (40)
• Niklaus, Nico-Press (40)
• Nupi, MultiNupi
• PEXTUBE, IsolTubex
• POLYSAN/E, Sistem Rainbow
• Prandelli, MULTYRAMA (40+50)
• Rifeng, Press-Fiting F5
• Rogapress
• SLOVARM, PEX-THERM
• Standard Hidraulica, MultiStandard
• TERSIA-Press
• THISA, Thisa-Pex, Thisa multiplus
• UPONOR, Unipipe, Airpipe
• Vescal, Metalplast
• VSH Fittings, VSH Kan-therm
• VSH Flow Control, VSH KAN-therm
• Wavin, Future K 1, Tigris
• Wavin, Alupex, Blue, PEX, Press
• WEM

Crimp Sleeve US

• ASTM F 1807

Crimp Sleeve V

• Comap, Sudopress Cu
• egeda, FRA.BO-Press
• F.B.Q. BORONIO, BQ press
• +GF+, PRESS FIT
• +GF+, NiroSan
• HALLTORP R™RDELAR, HRpress Cu
• IBP, B-press, B-press Gas
• IMI
• Lagerstedt&Krantz, LK B-press
• Nussbaum, cupress, cupress Gas
• Nussbaum, optipress
• SANHA, Pressfittings/Gas
• SANHA, NiroSan, NirSan Gas
• Seppelfricke Distribuzione, MTSD
• Viega, profipress, profipress Gas
• Viega, profipress THERM, sanpress
• Viega, sanpress INOX, sanpress INOX Gas

Crimp Sleeve VG

• Viega, prestabo, profipress THERM

Crimp Sleeve VP

• CosmoCONNECT
• Nussbaumm Optiflex plus
• Viega, sanfix FOSTA, sanfix PLUS
• Viega, viegatherm P

Crimp Sleeve VUS

• Elkhart XPRESS
• RIDGID, ProPress
• Viega, ProPress Systems (USA)

Crimp Sleeve VX

• Viega, Pexfit FOSTA
• Viega, Pexfit PLUS

Crimp Sleeve WA

• Wavin, Tigris Press

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Common Relevance, Tasks and Intention of Standardisation

Standardisation stands for cost reduction! Research and developement relies on general conditions. Standards are the contractual basis and the link between clients, companies and distributors. Tasks of Standardisation are reduction of trade barriers and creation of similar conditions for everyone. Intention is the harmonisation of national standards and impleme ntation of european and international standards.

1. European Acceptance Scheme for water pipes, taps and fittings
   
2. Multilayer – What kind of Standard ?
3. Contents of reports regarding Organisations
4. International Organisations
5. National Organisations
6. All Information for download

European Acceptance Scheme for water pipes, taps and fittings

Construction products such as pipes, fittings, taps and meters that are in contact with drinking water are covered by the Construction Products Directive (89/106/EC). Even so, manufacturers still face a variety of different national regulations. These result in significant regulatory trade barriers when they try to sell their wares across the Union. At the same time, these products must allow the drinking water distributed by the supply networks to satisfy the quality requirements of the Drinking Water Directive (98/83/EC).
The European Commission is working closely with national authorities to establish a common European regulatory approach for construction products in contact with drinking water. This is designed to achieve a single market for these items by abolishing trade barriers. An interim report from the Member States’ regulators has already been published for public consultation.
An extensive research programme is now under way to solve some of the unanswered questions and secure a convergence of views among national regulators. The project is being carried out by 15 experienced laboratories in 10 Member States and coordinated by the Commission’s Joint Research Centre. more
Contact: Georgios Katsarakis, construction@cec.eu.int.

Multilayer – What kind of Standard

• 3 Layer pipes are fixed in the based material Standard (e.g.EN ISO 15875 PEX)
• 5 Layer pipes are fixed in the ISO DIS 21003 ff
• Multilayer Pipes / M+P Piepes ISO DIS 21003
• Multilayer pipes — Polyolefin-Aluminium Multilayer pipes — M-Pipes / General DIN 16836
• Multilayer pipes — Polyolefin Multilayer pipes — General P-Pipes DIN 16837

….. The Future is CE

• hEN 15015 Plastics piping systems – Systems for hot and cold water not intended for human consumption – Performance characteristicsfor pipes, fittings and their joints

Source: CODEConsulting

Contents of reports regarding Organisations

Published in the new KWD Market + Chart „Multilayer Pipes Worldwide 2008”

1. DVGW /D: PEX-PE-RT/AL Multilayer Pipes H&P with Certification
2. DVGW /D: PP/AL/PP Multilayer Pipes H&P with Certification
3. NSF / ANSI /USA: PE/AL/PE Multilayer Pipes H&P with Standard 14
4. SKZ /D: PEX-PE-RT/Al Multilayer Heating Pipes with Certification
5. ANAIP-AFNOR /Spain: PE-RT/AL Multilayer Pipes H&P with Certification
6. ANAIP-AFNOR /Spain: PEX/AL Multilayer Pipes H&P with Certification
7. ANAIP-SPAIN: Relacion de Productos con Certificado de Conformidad (actualizado: 2007)
8. IAPMO Certifications for PE-AL-PE and PEX-AL-PEX H&P Composite Pressure Pipes
9. KIWA/NL Certifications for Heating and Plumbing Systems with Multilayer Pipes (2005)
10. KIWA/NL Certifications for Heating and Plumbing Systems with Multilayer Pipes (2007)
11. KIWA/NL Certifications for H&P multilayer pipesystems (BRL K536)
12. KIWA/NL Certifications for multilayer GAS pipesystems (BRL K536)
13. IIP: UNI 10954 „Metal-Plastic-Multilayer Pipes for Piping Systems for Hot and Cold Water
14. DVGW/D: Plastic and Multilayer GAS Pipes and transitions to PEX pipes
15. Australia: StandardsMark and SAI GOBAL Multilayer Pipe Certificatins
16. DOWLEX™ PE-RT Resins and their Approvels drinking water and non-crosslinked applications.
17. Bodycote Polymer AB increase testing capacity for Multi-layer M-pipes
18. Australia : List of Variations / Exemptions Issued by the Director of Energy Safety
19. New Zealand Certifications : BRANZ
20. Australia Certifications: StandardsMark + SAI GLOBAL
21. Australian Standards Mark, Licence Holder: Foshan Rifeng (PE-Xb/AL/PE-Xb)
22. World Wide Pipe Specifications: Multilayer Pipe Standards
23. Israel: SP pipe (Metzerplas) world approvals for PEX/AL/PEX Multilayer pipes
24. India Approvals for Multilayer Pipes
25. Israel: International Certification Table of Golan´s Pipes
26. International Standards for PE-AL-PE Composite Pipes

International Organisations

	www.iso.ch	ISO – International Organization for Standardization
	www.iec.ch	IEC – International Electrotechnical Commission
	www.cenorm.be	CEN – European Comitee for Standardization
	www.cibworld.nl	CIB – International Council for Research and Innovation in Building + Constrution
	www.teppfa.com	European Plastic Pipes and Fitting Association

(Source: AENOR)

National Organisations

(Source: AENOR)

All Information for download

European Acceptance Scheme / Glossary

Contents of reports regarding Organisations

Organisations for Standardisation